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Donghua Heavy Industry: "Private Customization" helps welding "one arm force"

Author: Mi Super  Release Date: May 07, 2024

2024,"New Quality Productivity" has become Donghua Heavy Industries to accelerate the promotion of high -quality development and strong surge.。

Robot welding 2024 European Cup Live Bettingworkstation to replace artificial welding,Broken the new and old kinetic energy conversion number angle。Robot welding melting efficiency can reach 7.5kg/h,Increases more than 25 % higher than artificial welding。At the same time,This welding workstation is matched with offline programming operations,can greatly reduce welding programming time,High level of automation in batch welding operations、Stable and reliable quality,Welding seams have strong consistency and other characteristics。

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(East China Heavy Industry High -end Structure Component Automation Production Line)

Entering the structural part of Donghua Heavy Industry Yankuang Intelligent Manufacturing Company,steel plates with different welds in pieces,After the computer is written 2024 European Cup Betting Entranceinto the program to publish instructions,The robotic arm on the side is "busy" on the workbench。With a bouquet of red laser wiring quickly moved on the steel plate,After more than 20 hours,More than 20 tons of "Guoshu" high -end hydraulic bracket base is welded and completed。

"Line、Top beam、The cover beam is three major pieces of hydraulic brackets,More than 4 meters per piece,The robot can only welded to two -thirds of the position at a time ",Ding Yongma, who has won the 2nd Youth May 4th Medal in Shandong Energy, returned to the post for production,"We learn from the principle of oil cylinder to promote hydraulic stent,Invented this mobile platform,1 workpiece can save hanging、Flip and other non -operating time for nearly 2 hours。”

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(Innovation team formulation plan on the spot)

As the main creator,Ding Yong frankly,There are 12 groups of robot welding platforms in the workshop,Each group is the "main force" of work,"Baby" in the eyes of employees。Let these "babies" play greater efficiency,It is the common wish of all employees。

To ensure production continuation,Maximum reduction cost,The innovative team decided to use materials、Material selection、Installation and other aspects "private customization",Remove the hydraulic pump on the scrap equipment and renovate,Processing and reconstruction of the jack on the process of processing and return,Live for nearly 2 months,Keep analysis、Simulation,With the robot welding test,The first -generation platform is finally installed,2024 European Cup Live BettingUsing a hard friction method,Push more than 20 tons of platforms and workpieces to position。

"When the first generation of research and development,No suitable wheels,I am also afraid of unsuccessful innovation,Just want to speed up this project,After all, there is no precedent in the industry to find ",Ding Yong said,The first generation was installed on a platform,It is mainly for the base product of about 4 meters,After the results are appeared,The second -generation R & D is carried out。

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(Improveable mobile platform)

Member of the main creative team Yin Zihan said,"The second generation compared to the first generation,Automation、higher level of intelligence,The linkage between the welding robot and the mobile platform 2024 European Cup Betting Entrancecan be directly realized,Drive the rolling wheel through the electric hydraulic push rod,With 1.5 meters of the workbench with bearings,Meet the top beam、The overall welding needs of the cover beam and 90 % products。”

"When installed to the second group of platforms,We found that the same workpiece is not common in different workstations,It is necessary to adjust the programming of other robots to adapt。We plan to be based on the second generation,Method of the module mediation of workers,Make each workstation location and height,This can realize a set of programming to adapt to each workstation。By then, production efficiency will increase by more than 10 %。"Ding Yong pointed to the CAD drawing on the computer。

The core element of developing Euro 2024 qualifying resultsnew productive productivity is science and technology innovation,The main path is the overall productivity and production relationship。Since this year,Donghua Heavy Industries Focus Focusing on the "3812" target full speed,aim at high -end intelligence、Specialty Specialty New、Low -carbon cycle direction,A systematic layout around the main line of improving industrial innovation capabilities、Prospective layout,Promote the construction of key projects solidly,Use the automated production line of structural parts as a process optimization、Technical Innovation "Test Field"1,Accelerate the creation of high -end manufacturing new productive forces,To accelerate the promotion of high -quality development to empower force。

(Reprinting without authorization)